Product Description

Industrial freeze dryer is designed for freeze drying food material. It requires a large production capacity, lower equipment cost and lower cost on energy consumption. We focus on manufacturing this type of industrial freeze dryer for 10 years and more with rich installation experience in home and abroad.

 

Two type of industrial freeze dryer for your applications:

1, Contacting type of industrial freeze dryer: better for liquid material, mainly for small or mudium production. The plates and trays are constructed by stainless steel. No IQF. Both refrigeration and heating are on the plates, and material is loaded by hand.

2, Radiant type of industrial freeze dryer: better for solid material, mainly for mudium or large scale production. The plates and trays are constructed by aluminum, with IQF. The refrigeration is in IQF and heating on the plates, and the material is loaded by trolley on the track system.

 

Why to choose industrial freeze dryer? 

Do you hope to have an equipment to dry fresh food material without nutrition lost, and meanwhile preserves its original taste, flavor and color? Only industrial freeze dryer can meet this requirement. Do you want to get the most healthy dried food with the lowest cost far away from those outrageously expensive pharmaceutical freeze-dryers? Our industrial freeze dryer can make it. 

 

Remarkable advantage of freeze-dried food:

1, Retain biological activity

To retain biological activity as much as possible, the material must be in low temperature environment, but on the contrary, drying needs heat involved. Heating will destroy biological activity and nutrition. Our solution is to get the liquid water in the material completely frozen to solid status. The water in the material is solid ice status during the whole heating processing till the material is completely dried. So, the biological activity is retained greatly.

2, No damage to the nutrition

Heating is no doubt the main reason of nutrition damage. By using our industrial freeze dryer, heating processing occurs after material gets completely frozen to ice status. Thus, it typically retains 97% of the nutritional value.

3, Taste, color and appearance

Lyophilized by our industrial freeze dryer, the material still tastes fresh, delicious as a snack, but a different try. The freeze dried material remains the same color, flavor and appearance as it was firstly harvested. And the volume of freeze dried material has no change, that is to say the appearance has no shrink or toughen. It is the real high quality preserved food.

4, Longer shelf-life

Freeze dried food material has a longer preservation time than frozen food, canned food and oven drying food. Having freeze dried food storage, you do not need to rack your brains what to eat and far away from pigmentum, additive, GMO and anti-season food material. Freeze-drying help us design a healthy lifestyle.

 

Application of our industrial freeze dryer: 
Vacuum freeze-drying technology is applied to process food material to make freeze dried food. The industrial freeze dryer is used in all conceivable kinds of agricultural products with top drying quality. 
Fruits: durian, strawberry, mango, apricot, kiwifruit, pineapple, lemon, raspberry, avocado, banana etc.
Vegetables: broccoli, parsley, mushroom, bean, scallion, asparagus, onion, celery, carrot, tomato, pepper etc.
Other food: beef, coffee, colostrums, herbal, flower, tea, honey, sea food and all kinds of pets food.

Working principle: 
In a sealed vacuum surrounding, by heating the complete frozen food material, the moisture in the frozen material will be evaporated to a continuous frozen vapor condenser. After 20-30 hours, the food material is dried, the water is moved to vapor condenser of the industrial freeze dryer. 

 

Installation and training:

We have engineers with 10 years installation experience available for our industrial freeze dryer installation guidance and service; and train customer'sworkers operate the machine. 

 

Packing and delivery

Small industrial freeze dryer normally packed by wooden box and shipped by standard container. If export to European countries or north America countries, the wooden box will be fumigated. As the chamber of industrial freeze dryer FD-500-FD2500 is too big, the vessel is shipped by FR container or bulk vessel, the rest normally packed by wooden box and shipped by standard container.

 

Technical parameters of industrial freeze dryer:

Model	FD10	FD20	FD30	FD50	FD100	FD200	FD300	FD500	FD1000
Capacity (kg/batch)	10	20	30	50	100	200	300	500	1000
Shelf area (m2)	1	2	3	5	10	20	30	50	100
Chamber size (Φ*L)	0.7*0.7	0.8*0.9	0.9*1.0	1.0*1.2	1.2*1.5	1.4*1.9	1.5*2.3	1.8*2.5	2.5*5.5
Plate freeze temp(°C)	-50	-50	-50	-50	-50	-50	-50	-50	-50
Plate heat temp (°C)	0-110	0-110	0-110	0-110	0-110	0-110	0-110	0-110	0-110
Condenser temp (°C)	-60	-60	-60	-60	-60	-60	-60	-60	-60
Vacuum level (Pa)	3	3	3	3	3	3	5	10	15
Vial (Φ22mm: 10ml)	2300	4600	6900	11200	20200	41000	63000	100000	/
Vial (Φ16mm: 5ml)	4300	8600	13000	22000	39000	80000	110000	200000	/
Shelf size (cm)	40*55	70*50	63*95	102*70	119*80	170*100	190×60	232*120	500*60
Number of shelves	5+1	5+1	7+1	7+1	8+1	8+1	13+1	17+1	17+1
Shelf spacing (mm)	80	75	75	75	70	70	70	70	95
Cooling (≤25°C)(t/h)	2	3	5	5	8	15	25	40	100
Defrosting	By cold water or 60°C hot water
Use environment	Temperature 5°C~30°C/41°F~86°F, Humidity <75%
Power (kw)	18	22	25	28	40	60	90	150	300
Installation (m2*H)	8*2.5	15*2.5	20*2.5	25*2.5	35*2.5	45*2.5	50*2.5	100*3	200*3.5

 

What we can supply?
1, Large scaled production capacity: from 10-2500kg per batch (24 hours).
2, Equipments with certificates of ISO, CE, UL, RU, CSA, ASME etc is an optional choice. You can also choose the best local brand equipment as an option to save your cost. 
3, 220V, 380V, 50Hz is the standard configuration; 110-120, 60Hz, 400-480V, 60Hz is optional. 
4, We provide auto tracking loading system as a standard configuration from FD-10 to FD-2500 radiant type of industrial freeze dryer. 
5, We provide manual loading for contacting freeze dryer as an option from FD-10 to FD-300. 
6, We provide IQF (Individual Quick Freezing) as a standard configuration from FD-10 to FD-2500 for radiant type of industrial freeze dryer. 
7, Steam or electricity is optional for material heating to save your energy cost.
8, We provide recyclable hot-water defrost system to improve the working efficiency and save energy cost. 
9, We provide all-in-one industrial freeze dryer to shorten installation time to 2-3 days for small-scaled industrial freeze dryer; and meanwhile provide modularized units to shorten installation time for large-scaled industrial freeze dryer. The industrial freeze dryer will be designed according to customer's detail requirement. 
10, We have engineers available for the over sea's installation of industrial freeze dryer.

Payment Terms︰ TT